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What is the classification of electrophoresis equipment?

Dates:2020-02-18Author:

Electrophoresis equipment (electrophoresis tank, spray tank, electrophoresis power supply, electrophoresis recovery ultrafiltration machine, electrophoresis coating equipment) electrophoresis paint (color electrophoresis paint, cathodic electrophoresis paint, anode electrophoresis paint) products are matt, flat, high-gloss and color, Performance is at the advanced level of domestic equivalent products. It is widely used in anti-corrosion coating of automobiles, household appliances and various steel parts. Wait. Electrophoresis is also known as electrophoresis (painting), swimming paint, electrodeposition. Founded in the 1960s, first used by Ford Motor Company in automotive primer

Electrophoresis tank (main tank)

An electrophoresis bath is stored, and an object to be coated is subjected to electrophoresis coating. The tank capacity is determined by ensuring the target film thickness, and all other devices for electrophoretic coating serve this tank.

Ensure that the formation of the coating film (swim through power, film thickness distribution, etc.) is divided into the main tank and the auxiliary tank, and the tank liquid overflows from the out of the tank to the auxiliary tank.

Tank liquid circulation stirring system

The tank liquid is blown out with a tank liquid circulation nozzle provided at the bottom of the tank, and the tank is stirred to keep the coating uniform in the tank to prevent the precipitation of pigments and cool the hot coating surface. The diffused electrolytic bubbles are removed. Blow-out nozzles and other pipes form the piping in the tank. The nozzle is made of plastic, and the pipe outside the tank is made of stainless steel to prevent electric corrosion.

filter

Coarse filter: Filters the foreign matter falling into the tank to protect the circulation pump. Precision filter: remove the dust and particles in the bath, and reduce the coating film dust and particles. Multi-purpose metal-gang type, multi-fiber tubular roll or bag type with large permeation area.

Heat exchanger

Exchange the electricity converted from the electrical energy of the coating and the heat converted by the mechanical energy of the pump to ensure that the temperature of the bath is stable <28 ± 1) ℃. As the anode of cathodic electrophoresis, the heat exchanger is installed in the tank liquid circulation pipeline, and a stainless steel plate heat exchanger is used. Generally use 7 ~ 10 ℃ water cooling; heating use 40 ~ 45 ℃ warm water.

Electrode and polar fluid circulation system

Remove the remaining neutralizing acid (HAc) produced by electrophoresis, keep the neutralization concentration stable, and achieve the purpose of electrophoretic coating and maintaining the acid concentration in the tank. There are two types of electrodes: diaphragm electrode and bare electrode. The electrode is made of acid-resistant stainless steel (SUS316, etc.).

DC Electrophoresis Power Supply

A rectifier that generates a DC current for electrophoretic painting. In the case of cathodic electrophoresis, the body is used as the (-1) pole, and current is applied through the insulated busbar and the wires on the hanger side. In continuous production, a large-capacity power supply is required.

Spare tank (replacement tank)

It is used for emptying the electrophoresis tank during regular cleaning and maintenance, and for temporary storage of the tank liquid. To prevent precipitation and deterioration of the tank liquid, it is also necessary to stir repeatedly.

Electrophoresis coating room

Protect the electrophoresis tank, prevent electric shock, prevent solvent vapor diffusion, and have an exhaust ventilation system.

Electrophoresis cleaning equipment

Remove the floating paint attached to the car body, recover the paint, improve the appearance quality of the coating film, use UF liquid spray washing and dipping, and return to the main tank in the reverse process.

Electrophoretic paint ultrafiltration recovery device

Provide cleaning solution after electrophoresis, recover paint to remove impurity ions in the bath solution, reduce bath solution conductance, use ED-RO device to purify UF solution instead of pure water, and achieve complete sealing.


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